Moreover, FLOATEX offers their customers an internal quality control service for major guarantee of the final product and the quality control service avails itself of the in-house fully equipped laboratory facility making out test certificate to be released to the customer.
In order to insure a constant good quality of its products, Floatex effects a series of Quality Tests on the raw materials, to certify the conformity to the required Standards. These tests are made, for plastic materials, directly in Floatex's laboratory, while for the steel materials we rely on an external test bed an the Mill Certificate that are required of the steel suppliers.
Parts subject to tensile stress work, i.e. the central tie rod of the chain support buoys and pick up buoys are Released on the Mill Certificate of the steelworks, in conformity with EN 10204 3.1.B rules.
Plastic part test
Compact flexible material with high tear, high abrasion resistance and great elasticity. The high elasticity and the high resistance to U.V. Rays and to hydrolysis makes this material ideal for the cover of all manufactured articles, giving resistance to the expanded products Typical applications Casing material for buoys, fenders, hoses and floats.
|Elastomer polyurethane||Test method||Min values required A||Min values required B||Value|
|Tensile strength||Bs 903 PART A2||20||16||N/mm2|
|Hardness||Din 53505||75||10||Shore A|
|Elongation at break||Bs 903 PART A2||400||360||%|
|Modules 100 %||Bs 903 PART A2||5||4||N/mm2|
|Moulut 300 %||Bs 903 PART A2||10||8||N/mm2|
|Tear strength||Bs 903 PART A3||45||43||N/mm2|
|Abrasion resistance||Din 53516||Max 120||Max 120||mm3|
a) Test result after 2 hrs cured at 110°C.
b) Test result after 7 days in salt water (3 % NaCl) at 70 °C.
Characteristics The below mentioned tests are effected on polyurethane samples, prepared during the covering of the buoy and reticulated in a room temperature for 24 hours and then put in an oven with 110°C. for 2 hours.
To simulate the behaviour of the polyurethane in sea water, the same tests are repeated on material samples subjected to hydrolysis for 7 days with temperature 70°C. in water with a NaCl content of 3%. When this period is finished, the values resulting from the tests, must not suffer losses more than 20% in respect to the values obtained on the sample tested before the hydrolysis test.
Soft flexible expanded chemically inert material. Available in slabs and strips to be welded together so as to provide finished products of large sizes. Several densities from 25 to 180 kg/m3 with characteristics of strong resiliency and absolutely waterproof.
Typical application Inside of fenders (shock absorbers); Collars for hoses; Making oil and dredging hoses fully self-floating; Anchor pendant and pick-up buoys; Making concentric reducer and Y pieces reducer fully self-floating. Characteristics During the phases of the application of the polyethylene, some samples of materials will be subject to the following test:
|Example PE 40||Test method||Min values required A||Unit|
|Density||DIN EN ISO 845||40||Kg/m3|
|Tensile strength||ISO 1798||0.30||N/mm2|
|Elongation at break||ISO 1798||110||%|
|Compression stress 30%||DIN EN ISO 3386-1||100||KPa|
|Compression stress 50%||DIN EN ISO 3386-1||140||KPa|
Expanded rigid material with close-cell-percentage varying according to density. Mixing up two liquid compounds in free or controlled expansion with densities varying from 35 to 500 Kg/m3 produces it. Expanded polyurethane mixed with special spheres can reach 1000 m water depth.
Typical application Filling material for metal and plastic buoys, deepwater, dredging floats. Characteristics If the use of an expanded rigid polyurethane core is expected, during the casting a sample of the material will be taken off and will be subjected to the following tests.
|EXAMPLE PU 45 ρ=38Kg/m3||Test method||Min values required A||Unit|
|Density||DIN EN ISO 845||40||Kg/m3|
|Tensile strength||DIN 53430||0.30||N/mm2|
|Compression strength DIN 53421|
|Perpendicularly to the growth||-||0.10||Mpa|
|Parallel to the growth||-||0.15||Mpa|
ROTATIONALLY MOULDED POLYETHYLENE
Semi-rigid compact material characterized by high resistance properties. Can be made in several even very high thicknesses as needed for the manufacture of shells, can be applied to various type of products. It pigments easily and offers an excellent resistance to u.v. Rays and hydrolysis.
Typical applications Shells for mooring or marker buoys shell for deepwater and dredging float. Characteristics Samples of material obtained from products similar or to those that are under are subject to following tests:
|Rotationally moulded polyethylene||Test method||Min values required A||Unit|
|Tensile strength||UNI EN ISO 527-1
UNI EN ISO 527-2
|Hardness||DIN 53505||50||Shore D|
|Elongation at break||UNI EN ISO 527-1 UNI EN ISO 527-2||55||%|
|Abrasion resistance||Din 53516||Max 50||mm3|